1. Overview of the Factory
Our recycling plant is built around a modular, transportable, high-efficiency pyrolysis system – Model NTP-p/r.
It is engineered to convert rubber and plastic waste into valuable secondary raw materials with 99.9% recycling efficiency.
The system is fully automated, energy-autonomous and designed according to EU safety and environmental standards.
2. Key Advantages
✔ High Performance
18–20 tons/day processing capacity
Up to 75 kWh energy consumption
Less than 3-year payback period
✔ High Profitability
Production of 3 main commodities:
Pyrolysis fuel (oil)
Carbon black
Metal cord
Small staff required: 3–4 operators per shift
✔ Total Energy Autonomy
The plant uses its own pyrolysis fuel and gas to power the system, drastically reducing operating costs.
✔ Environmentally Friendly
99% emission-control efficiency
No toxic atmospheric emissions
Zero-waste processing: all outputs are converted into marketable products
3. Annual Production Capacity
🔧 Rubber Waste Processing (≈ 5,000 tons/year)
Pyrolysis fuel: ~1,800 tons
Technical carbon: ~1,500 tons
Metal cord: ~800 tons
🔧 Plastic Waste Processing (≈ 5,000 tons/year)
Pyrolysis fuel: ~3,500 tons
Technical carbon: ~800 tons
4. Main Products
🔥 Pyrolysis Fuel (Oil)
A superior alternative to M100 fuel oil with:
25–30% higher calorific value
Very low viscosity
Freezing point down to –33°C
Used in: industrial furnaces, boilers, heat generators, incinerators.⚫ Technical Carbon
Usable in:
Rubber manufacturing
Asphalt additives
Paint & pigment industry
Activated carbon production
🧵 Metal Cord
Cleaned and separated during unloading, ready for resale as scrap steel.
5. Core Factory Modules
Our plant consists of specialized modules designed for efficiency, safety, and easy maintenance:
Reactor Module
Oversized loading door (2350 mm)
No pre-shredding needed
Stainless steel reactor body
High-tech insulation
Inert gas injection system
Explosion-discharge safety valves
Heating Module
Automatic burners (designed for pyrolysis fuel)
No-contact heating system
Rapid heating/cooling
Temperature and pressure sensors
Condenser Module
Multi-stage cascade cooling
Vertical heat exchangers
30% excess capacity
Paraffin-removal technology
Gas cleaning system
Uncondensed Gas Recycling Module
Burns residual gas at up to 1200°C
Fully automatic system
Highly durable refractory materials
Scrubber & Safety Systems
99% emission control
EU-compliant multilevel safety
Automatic Control System
Fully automated ACSTP platform
Real-time data monitoring
Control cabin with air conditioning
6. Pyrolysis Recycling Process
(Standard Cycle for a 2-Reactor Plant)
Loading of raw materials
Reactor heating
Low-temperature pyrolysis
Gas condensation (three-stage cooling)
Uncondensed gas recirculation
Reactor cooling
Carbon black unloading (dust-free)
Metal cord extraction
Pyrolysis oil storage
A full cycle typically lasts 8–13 hours depending on material type.
7. Technology Development
All engineering solutions were developed by leading institutes in heat and power engineering, tested in real production, and supported by international patents.
Each component is designed to withstand high temperature, aggressive gas environments, and pressure.
8. Compliance & Certification
EU environmental and safety standards
Emission control ≥ 99%
Certified product output quality
9. Why AGP Tech Plants Are Different
No shredding required → lower operating cost
Fast installation and modular expansion
Transportable design
Extremely robust stainless steel components
Fully automated operation with minimal staff
Proven profitability and industrial reliability